KVT Solutioneering Group - News

New product highlight of stud welding technology

2012-05-03T09:04:00+0200

GREEN LIGHT FOR INNOVATION

Multi-colored LED status display enlightens operators

The revolution in stud welding technology is drawing visual attention: the new BMS-9 stud welder, in combination with the innovative PS-9 welding pistol, enables the operator for the first time to identify all important operating states through an LED display on the pistol, using the traffic light principle. This is an enormous work simplification for the operator, particularly because it contributes to a significant increase in the quality of the welded joint. The LED display is lit green to indicate operational readiness of the system and red in the case of malfunction. The ring-shaped display is visible from every viewing angle.

Simple operation without breaking a sweat

The welding parameters are automatically adjusted when the welding stud diameter is selected via the function buttons on the BMS-9 stud welder.

Also a manual fine setting is available. The welding voltage that has been set is visible on the precise digital display. The inverter-switching power supply guarantees a maximum welding capacity and automatic detection of the line voltage from 115 to 230 volts and 50 to 60 Hz. Another highlight is the newly-developed stud holder. A stop spindle, which is difficult to adjust, is no longer necessary because the new stud holder automatically detects the length of the welding studs, thus allowing extremely efficient manufacturing and maximum cost savings. Stud bolts from M3 to M8, with steel, stainless steel, aluminum, and brass material, can be processed; the stronger version, BMS-9V, is adjusted for welding studs from M4 to M10. The high productivity of the stud welders allows sequential welding of up to 20 studs/minute.

Advantages at a glance

Simple selection of welding parameters via function buttons
LED display on the pistol showing the operating status
Automatic detection of stud length
Precise digital display of charging voltage
Automatic detection of line voltages, 115/230 V and 50/60 Hz
High productivity with compact design and low weight

Introducing FASTEKS+ and FASTEKS, the new KVT brands

2012-03-29T14:57:00+0200

As a specialist for high-quality fastening equipment, internationally renowned KVT Solutioneering Group offers one of the broadest product ranges in the market. Innovative installation, automation, and services systems supplement the Group’s product range throughout the world.

FASTEKS+ and FASTEKS, the new KVT brands, allow the company to expand its range of professional fastening components even further. KVT intends to be a partner to its customers. And with KVT FASTEKS+ and FASTEKS branded products, the company fulfills its claim.

SMART. SOLID. SECURE.

FASTEKS+: INNOVATIVE, HIGH-END FASTENING COMPONENTS

The FASTEKS+ brand from KVT consists of a broad range of innovative, high-quality fastening components. The high technical standards of FASTEKS+ put this brand of products on a level that allows them to compete with the established market leaders.
To underline this aspect, KVT is combining FILKO, WELKO, KLIPKO, and PRECISKO – all strong, existing KVT brands – under the FASTEKS+ family brand. Each one in succession will add FASTEKS+ to its current brand name.
FASTEKS+ products feature a comprehensive package of services. KVT not only supplies products, but also offers its customers extensive product information and expert advice from qualified employees based on years of experience. Fast delivery times and top quality round out the offer.

FASTEKS: PRO QUALITY AND FAIR PRICES

FASTEKS was developed to be a customer-oriented basic program – from the customer’s point of view and for customer satisfaction. Proven top quality, ideal product properties, and installation that is fast and secure make FASTEKS the optimal alternative. And the most economically efficient one as well.

For the new KVT brand launch, the following products are available or are going to be available during 2012:

FASTEKS+:

FILKO blind rivet nuts
KD TECH blind rivet nuts
KLIPKO Cage Nuts
KST PLUS self tapping screws for plastics
WELKO stud welding

PRECISKO high precision locking nuts
self tapping screws for lightweight and non-ferrous materials and metal sheets
self-piercing fasteners

FASTEKS:

blind rivets
Lockbolts
Stud welding

And KVT also supplies the leading brands in fastening technology. A global network of key accounts and an established distributor network mean optimal customer service and fast availability.

With over 80 years of experience, solution-oriented know-how, and unique competence when it comes to development and giving advice, the KVT Solutioneering Group stands for reliability and “efficiency plus” for users.

KVT upbeat about prospects

2012-03-28T16:00:00+0200

The KVT Solutioneering Group tells us that, through the application of its business model,

it enjoyed strong business growth and outperformed the market throughout 2011. The

Dietikon, Switzerland, based group saw successes in China, Brazil and most European

markets. The results have provided the confidence for strong growth plans in 2012.

During 2011 KVT was particularly pleased with a successful ramp up of business from its Chinese

subsidiary based in Beijing. It also saw positive development in Brazil, operating from São Paulo, where

KVT participated in the first Brazilian Fastener Fair. Since 2008 KVT has also been well positioned in

Connecticut to service a US market that continues to show sustained economic recovery.With a strong

domestic market share in Switzerland, KVT also has strategically positioned locations in Germany

and Austria, and importantly in key central and eastern European markets including the Czech Republic,

Poland, Slovakia, Slovenia, Hungary and Romania.

Article about KVT in FASTENERANDFIXING Magazine.pdf [60 kb] or

view the whole issue on the Fastener + Fixing Website (you'll find the article on KVT-Koenig on page 64)

EM-05: Electronic Access solutions from southco®

2012-03-15T12:00:00+0100

miniature electronic KEEPER

Also for remote monitoring for access control and warning

The EM-05 Miniature Electronic Keeper provides a simple, versatile electromechanical latch solution for a variety of applications. Add a 12-24 Volt DC power supply and any access control device to the EM-05 for a secure, concealed electronic access solution. The optional internal microswitch provides an output signal to remotely monitor latch status or control external systems.

Characteristics and advantages:

- Simple transition from mechanical to electronic access

- Microprocessor-controlled gear motor

- Proven as a new installation or retrofit

- Broad operating voltage range (8–26 VDC)

- Front mount and side mount versions

- Minimal power draw

1. Front mount configuration for low profile applications.

2. Alternative latch bolt configuration for side moint applications.

3. Convenient mechanical override feature for manual release in case of power failure.

Contact Southco for manual release cables.

POP® FSR

2012-02-29T09:40:00+0100

Space-saving, in micro format

FSR FLUSH COUNTERSUNK RIVET FROM POP®

Color-coded mandrels for quick identification

The bidirectional countersunk rivet FSR is an enhancement of the standard blind rivet technology. Especially for applications in tight spaces, the countersunk rivet permits flush setting on both sides. FSR: This micro format rivet is the ideal solution for the electronics industry! After setting, there is no loose mandrel head and no blind-side protrusion.

Color-coded mandrels

For easy identification of various rivet types, the mandrels are color-coded in copper, silver, or bronze color.

Recommended POP® rivet tool: ProSet® 1600

The very compact ProSet® 1600 rivet tool was specifically developed for small rivet diameters, has over 4.85 kN pulling force and a stroke of 18 mm, with a weight of only 1.04 kg.

Features and benefits

Steel countersunk rivet, 3.0 mm in diameter, for limited-space applications- The rivet sets on both sides flush into the material, if prepared with conical countersink
The mandrel is pulled into the mandrel collecting system, and thus ensures a clean work environment.
Various rivet lengths are easy to identify due to color-coding
Suitable for thin sheet metal layers up to a material thickness of 1.5 mm
Variations with reduced clamp force are possible, for installation in thin or soft materials
Compatible with most standard POP® power and hand tools
Compatible with the POP® rivet presenter (RP) for quick and easy handling

2. Visible color-coding enables easy length identification

1. Limited-space conditions are an increasingly frequent topic in fastening technology

3. A small power pack: ProSet® 1600 hydro-pneumatic rivet pistol

KVT-Koenig AG an der Schweizer Kunststoffmesse in Luzern

2012-01-26T08:49:00+0100

«Swiss Plastics» 17. – 19. Jan. 2012

Wie der Veranstalter von «Swiss Plastics» in der Medienmitteilung schreibt, hat sich die Fachausstellung endgültig einen Platz unter den bedeutenden Kunststoffmessen gesichert. 280 Aussteller präsentierten dieses Jahr ihre Produkte an der 3-tägigen Messe. KVT-Koenig AG hat den 4490 Besucherinnen und Besucher eine breite Palette von Verbindungsprodukten gezeigt, die für den Einsatz in verschiedenen Arten von Kunststoffen geeignet sind.

Kunststoffe können aus dem heutigen Alltag nicht mehr ausgeschlossen werden und finden ein immer grösseres Marktspektrum bis hin in Flug- und Fahrzeuge. Dabei spielt nicht nur die leichte Formgebung mit entsprechender Vielfalt an Oberflächen eine Rolle, es ist auch immer häufiger die Nachhaltigkeit, die in der Materialwahl den entscheidenden Ausschlag für den Einsatz von Kunststoffen gibt. Einsatzbereiche, Geometrie, Belastungen und vieles mehr lassen die Vielfalt an Kunststoffarten fast täglich anwachsen; Diese Einzelteile und Komponenten sollen in einer bestimmten Fase auch zusammengefügt werden. Und genau hier ist eine möglichst große Auswahl an Verbindungs- und Befestigungsprodukten gefragt.

Das Ziel von KVT-Koenig war, einen gesamthaften Überblick der Produkte aufzuzeigen, die eine einfache aber zuverlässige Verbindung zulassen. Mit der gebotenen Gelegenheit konnten wir die neue Produktpalette der KST-PLUS Schraube aus dem KVT-Eigenbrand «Fasteks^®+» präsentieren. Diese selbstfurchenden Schrauben lassen eine Direktverschraubung von Thermoplasten zu. Zwei Kopfformen, Linsenkopf und Linsenkopf mit angepresster Scheibe, und Gewindedurchmesser von 2 bis 6 mm bilden ein Sortiment, womit sich der größte Teil der Verschraubungen abdecken lässt.

Das bekannte Sortiment der Marke «bigHead^®» für ein Aufbringen oder Einlaminieren von Befestigungspunkten, ist durch «Click Bond^®» erweitert worden. Diese Befestiger, die sich in der Luftfahrt schon vielfach bewährt haben, werden mittels einem hochwertigen Klebstoff auf die Materialoberfläche aufgeklebt. Und wenn wir schon beim Kleben sind, auch das Klebstoff- und Klebeband – Sortiment konnte mit Produkten erweitert werden, die sich vor allem auf Kunststoff-Oberflächen besonders gut eigenen.

POP® BATTERY-POWERED RIVET TOOL

2012-01-24T10:54:00+0100

Model MCS 5800 — second battery pack included

The MCS battery-powered rivet tool is ideal for installation and maintenance tasks. It is suitable wherever compressed air is not available or where workers need high mobility during installation. The tool was specifically designed for use in the industrial area and the building sector, and is ideally suited for applications in harsh conditions. Due to the ergonomic and well-balanced design, the MCS 5800 is extremely comfortable to handle.

Rivet Tool, item no. 138558

- PORTABLE — may be used wherever compressed air and AC power outlets are not available

- Sets up to 1900 blind rivets per battery charge

- Well-balanced weight and ergonomic design

- Integrated mandrel collecting system

- Robust tool, field-tested during design and construction phase

Technical data

- Weight: 2.2 kg incl. rechargeable battery and nosepieces

- Working stroke: 20 mm

- 14.4 V 1.3 Ah Li-ion rechargeable battery, charging time 1 hour.

- Sets all rivets from 2.8 to 5.0 mm diameter, as well as Bulb-Tite aluminum up to 7.7 mm diameter.

1. Usable without power lines or compressed air, maximum mobility is ensured with the battery-powered rivet tool

“Technology to fixing"

2011-12-14T12:36:00+0100

This was the slogan of the FASTENER FAIR 2011 held in Sao Paulo, Brazil, from November 8 to 9, 2011. The fair that was already present in other regions of the world was showed in the emerging countries as Brazil and it was possible to see an increasing number of visitors from national and international industries.

The KVT Solutioneering Group was represented by Brazilian subsidiary, at this international trade fair, with the fastening and sealing portfolio of products.

Among the focus of the fair were riveting technologies with the product line KD TECH ® blind rivets, which refers to a relatively new product to KVT Group. KD means "Kontrollierte Deformation" (controlled deformation) and offers to users a different solution for riveting in specific applications where you need to make sure of the correct fixation in the designed place.

Were also exposed PEM ® products, to evaluate the customer interesting in this technology and applications in metal sheet in Brazil.

The presentation of products Tappex ® emphasized not only the diversity of fastening solutions for the plastics industry, as well as the design of the product portfolio and the applications based in the Customer needs.

The KVT emphasized its technology and the brand in Brazil, through the presentation of the portfolio of products. Once again, wide proof that whatever the fastening problem is, KVT has the ideal solution.

FAKUMA 2011

2011-11-14T19:38:00+0100

„Viel Lust auf Kunststoff und alles, was mit Investitionen zu dessen industrieller Verarbeitung zu tun hat - auf diesen einfachen aber treffenden Nenner lässt sich das Resümee bringen, das am Ende der Veranstaltung von allen Beteiligten gezogen wurde.“ So zitiert der Veranstalter in seiner finalen Presseinformation zur FAKUMA – der internationalen Fachmesse für Kunststoffverarbeitung, welche vom 18. – 22. Oktober 2011 in Friedrichshafen stattfand. Fast 45.000 Fachbesucher aus 119 Nationen informierten sich auf 85.000 m² bei 1.670 Ausstellern aus 34 Ländern.

Und wir waren dabei! Der Standort Deutschland, unterstützt von Kollegen des Standortes Österreich, präsentierte sein Produktportfolie für den gesamten Kunststoffbereich. Naturgemäß im Mittelpunkt standen TAPPEX® Gewindeeinsätze für Kunststoffe. Auf drei Präsentationskuben wurde „gearbeitet“. Zum einen demonstrierten wir die Verarbeitung der Gewindeeinsätze TRISERT® mittels eines selbstumsteuernden Druckluftschraubers inklusive eines äußerst flexiblen Werkzeugständers. Mit unserem Warmeinpressgerät wurden die Gewindeeinsätze MULTISERT® in Plexiglasteile anschaulich eingebettet. Als Dritter im Bunde präsentierte sich zum ersten Mal unser eigener Brand Fasteks mit der KD-TECH® Blindnietmutter. Zur Verarbeitung stand das hydropneumatische Setzgerät KVT 912 bereit, um den enorm großen konstruktiven Spielraum dieser multifunktionellen Blindnietmutter vorzuführen. Auf Kubus Nr. 4 veranschaulichten wir mit den Produktreihen BIGHEAD®, PEM® POP® und natürlich nochmals TAPPEX® und KD-TECH® gebündelt die Optionen der KVT Solutioneering Group speziell für den Kunststoffbereich und somit auch für den Leichtbau.

Optimiert wurde der Auftritt der KVT Solutioneering Group von allen weiteren in diesem Segment zum Einsatz kommenden Produktreihen, wobei die Verschlusselemente von Southo besonders ins Auge stachen.

KVT IS EXPANDING

2011-08-16T09:26:00+0200

Close to customers around the world

Proximity to clients is an essential success factor. Because customers all over the world rely on KVT Solutioneering Group, the company has established a global presence with many locations and distribution partners.

Solutioneering also means accompanying customers in the planning, development, and realization of complex, customized solutions. Further regional expansion therefore is a precondition for its implementation everywhere.

As a result, customers are provided with expert application consulting in their native language on demand and local technical support is given to international customers in transfer projects as well as to local customers who develop for both the local and export markets. Support through networked logistics, order processing, and state-of-the-art warehouse systems are also included. In this way, KVT ensures that deliveries are never late, quality is consistently high, and processes are always reliable.

Our objective is to expand globally with current clients, protect business that has been developed in KVT’s core markets, and develop new local customers.

Asia and South America

With its expansion of business into Asia and South America, KVT is actively participating in the growth of these “emerging markets.” The starting point is the promotion of the KOENIG expander® range of products and the selective introduction of products from the fastening technology portfolio, which includes FILKO® and KD Tech® blind rivet nuts, Tappex® threaded inserts, and bigHead® fastening elements for composites. Since the beginning of 2011, KVT has been present in China and Brazil with its own subsidiaries. Both organizations approach customers directly with a dedicated sales engineer team and also are in the process of establishing a local network of distribution partners for indirect sales. Based on these activities, KVT can ensure support by experienced technical staff and partners for large, small, and medium-sized local customers in key industries (mainly automotive/special vehicles, hydraulics, transportation, and machinery).

Growing US presence

In North America, KVT is working consistently and successfully to develop its market presence. In 2007/08, the US companies Sherex Industries and Farmington Engineering were taken over and merged under the roof of KVT Koenig LLC. As part of this expansion, the headquarters and operations of the US company were moved to North Haven, CT, at the end of 2010. The KOENIG expander® and the KOENIG restrictor® are at the center of the business, and they are also manufactured on site. Simultaneously, KVT is establishing the market presence for fastening technology selectively through a range of products comprising rivet technology, threaded inserts, and fasteners for plastics and composites. In North America the fastener business is managed by a dedicated product manager and presented in the market by the entire team of sales engineers. There is particular demand for KVT’s sealing and fastening applications in the automotive industry, but they are also sought after in the marine sector, the transportation industry, and environmental engineering.

The ability to deliver high-grade products with Swiss quality in all NAFTA countries and to customers around the world faster than ever before is now provided by an on-site warehouse, 50 employees involved in manufacturing and back-office operations, as well as by the company’s own market activities through a technically qualified sales force and product management.

Austria and Eastern Europe

Since 1992, KVT Koenig GmbH, with its registered office in Linz, has been a competence center for the Austrian and Eastern European market. In order to provide services to the growing number of Western companies in Eastern Europe as well as to local customers, KVT has greatly expanded its sales network there over the past two years. In addition to already existing subsidiaries in Poland (founded in 2000) and the Czech Republic (founded in 2005), Slovakia joined the organization in 2008, followed by Slovenia, Hungary, and Romania in 2010. Employees with native country language and technical expertise provide direct customer contact on site. Product management, back-office operations and all logistics are managed from the competence center in Austria.

KVT facts and data (2011):

330 employees worldwide

25,000 active customers

40,000 catalogue parts

product portfolio consisting of over 50 strong brands